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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Precision Ground Tungsten Carbide Shaft with Stepped Conical Tip for Valve & Positioning Systems

Product Details:
Place of Origin: China
Brand Name: Sanxin
Certification: GB/T 19001-2016/ISO 9001:2015
Model Number: SX1336
Payment & Shipping Terms:
Minimum Order Quantity: 2
Delivery Time: 5-30days
Payment Terms: T/T,L/C
  • Detail Information
  • Product Description

Detail Information

Surface: Blank Or Polished Strength: Strength
Density: 14.5-15.1 G/cm³ Function: Anti-vibration Tool Holder
Servious: 24-hour Online After-sale Servious Size Number: OEM Accepted
Surface Treatment: Blank, Polished, Ground Other Service: OEM, ODM
Tensilestrength: 1400-2800 MPa Length: Below To 330mm
Alloy Specification: YG6/YG8/YG10X/YG20C Performance: TRS > 3000 N/mm3, Hardness: 85-92HRA
Commodity Name: Tungsten Carbide Product
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Stepped Conical Tip Tungsten Carbide Shaft

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Precision Ground Tungsten Carbide Shaft

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Valve Positioning Systems Tungsten Carbide Shaft

Product Description

Product Overview

This tungsten carbide shaft represents a distinct category of precision component: a stepped wear pin with an integrated conical working tip, machined as a single solid piece from premium cemented carbide. Unlike simple cylindrical pins or standard shafts, this component combines multiple functional features—a large-diameter mounting body, a reduced-diameter guide shank, and a conical engagement tip—into one monolithic piece of tungsten carbide.

A stepped cylindrical body transitioning to a slender shaft that terminates in a conical tip with a distinct shoulder is typical of components used as valve stems, metering pins, guide pins, or wear-resistant actuation elements in precision mechanical systems. The conical tip serves as the working surface, engaging a mating seat or orifice to control flow or establish a precise mechanical stop.

Design Features & Functional Geometry

The shaft’s design incorporates several distinct functional zones, each serving a specific purpose in the assembly:

Feature Function Design Significance
Large-Diameter Body Mounting / guiding section Provides stability and alignment within the housing bore
Stepped Transition Diameter reduction Enables precise axial positioning and load transfer
Reduced-Diameter Shank Guide / extension section Maintains alignment over extended reach
Conical Tip with Shoulder Working / engagement surface Precision sealing, flow control, or mechanical stop
Mirror-Polished Finish All functional surfaces Reduces friction and prevents material adhesion

This integrated design eliminates the need for multi-part assemblies, reducing stack-up tolerances and improving overall system reliability.

Material: Why Tungsten Carbide?

Tungsten carbide (hardmetal) is a composite material produced by powder metallurgy—mixing tungsten carbide powder with a metallic binder (typically cobalt) and sintering at high temperatures. For precision wear shafts, this material offers distinct advantages:

Property Tungsten Carbide Shaft Steel Shaft Benefit
Hardness HRA 89–92 HRC 55–62 Superior wear resistance—maintains geometry over millions of cycles
Wear Resistance 10–30× steel Baseline Extended service life—reduces downtime for replacement
Corrosion Resistance Excellent Moderate Compatible with aggressive fluids and humid environments
Thermal Stability Up to 900°C Softens at elevated temperatures Consistent performance in high-temperature applications
Dimensional Stability Exceptional Good Maintains precision fit under load and thermal cycling

Tungsten carbide wear parts offer the advantage of being incredibly strong, hard, corrosion resistant, and dimensionally stable, which extends the time between replacements and increases overall productivity.

Customization Options

Every tungsten carbide stepped shaft can be customized to meet specific application requirements:

Parameter Options
Grade Selection YG6, YG6X, YG8, YL10.1, YL10.2, or WC-Ni non-magnetic grades
Dimensions Custom body diameters, shank diameters, lengths, and step configurations
Tip Geometry Conical, spherical, flat, stepped, or custom profiles
Tolerances Standard ±0.002 mm or high-precision ±0.001 mm
Surface Finish Ground, polished, or mirror-polished Ra ≤ 0.1 µm
Non-Magnetic Option WC-Ni grade (µ < 1.002) for semiconductor / medical applications
Documentation Standard Certificate of Conformance or full Material Test Report
Precision-ground tungsten carbide stepped wear shaft with a large-diameter mounting body, reduced-diameter guide shank, and conical engagement tip with shoulder

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