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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Ultra-High Precision Tungsten Carbide Valve Core with Mirror Finish Ra0.2 μm and High Temperature Resistance

Product Details:
Place of Origin: China
Brand Name: Sanxin
Certification: ISO9001
Model Number: SX-2295
Payment & Shipping Terms:
Minimum Order Quantity: 10pcs
Price: Negotiation
Payment Terms: L/C,T/T
Supply Ability: 10000pcs/month
  • Detail Information
  • Product Description

Detail Information

Dimensional Stability: High Tensilestrength: Up To 2500 MPa
Flexural Strength: 1500 - 3000 MPa Size: Customized
Melting Point: 2,870°C Lifespa: Long
Working Temperature: -200°C ~ +800°C Hole Size: 1.6 Inner Hole
Quenching Temperature: 1400 - 1600°C Thermal Conductivity: 70 - 100 W/m·K
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Ultra-High Precision Valve Core

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Mirror Finish Ra0.2 μm Carbide Valve Core

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High Temperature Resistance Tungsten Carbide Valve Core

Product Description

Ultra-High Precision Tungsten Carbide Valve Core
Product Overview
In critical industrial fluid control applications, the wear resistance and sealing performance of valve cores directly determine system lifespan and reliability. This product is manufactured from primary ultra-fine grain tungsten carbide and features a Ra0.2 μm (mirror-grade) surface finish achieved through advanced grinding and polishing processes.
This exceptional surface finish significantly reduces friction coefficient during valve core movement while effectively preventing particle adhesion from media, enhancing corrosion resistance and anti-erosion capabilities. Widely used in high-parameter valves across industries including petrochemicals, coal chemicals, high-pressure water jetting, hydrogen energy equipment, and deep-sea oil extraction.
Key Features
  • Premium Material: Manufactured from YG series (YG6/YG8) or sub-micron/nano tungsten carbide with hardness of HRA 89-93, offering high compressive strength and impact toughness.
  • Mirror Finish (Ra0.2): Achieved through fine grinding, lapping, and mirror polishing processes, ensuring consistent surface roughness at Ra 0.2μm. This mirror-like finish promotes effective "micro-seal" oil film formation, minimizing internal leakage.
  • Superior Wear Resistance: Tungsten carbide's wear resistance is dozens of times higher than standard stainless steel (316L), making it ideal for high differential pressure, high sand content, or particulate media applications.
  • High Temperature & Pressure Resistance: Maintains high red hardness at elevated temperatures, suitable for frequent start-stop cycles in high-pressure environments.
Technical Specifications
Parameter Unit Value/Standard Notes
Material Composition % WC + Co (Cobalt Binder) Options: YG6X, YG8, YN6, etc.
Surface Finish µm Ra ≤ 0.2 Mirror Polished Grade, achievable down to Ra0.1
Hardness HRA 89 - 93 Equivalent HV approx. 1300-1700
Density g/cm³ 14.5 - 15.0 High density, porosity-free
Transverse Rupture Strength MPa ≥ 2500 Ensures resistance to fracture under impact
Concentricity mm ≤ 0.005 Ensured by precision grinding
Cylindricity mm ≤ 0.002 Guarantees sealing fit accuracy
Operating Temperature -200 ~ +650 Higher in inert gas or vacuum environments
Mating Clearance mm 0.005 - 0.015 Customizable based on working conditions
Standard Size Range mm Diameter Ø6 - Ø150 Custom non-standard sizes available upon request with drawings
Applications
  • Severe Service Ball/Gate/Globe Valves: As the core opening and closing component
  • High-Pressure Differential Control Valves: Resists cavitation and erosion
  • Plunger Pumps/Metering Pumps: Used as plungers; the Ra0.2 finish significantly extends seal life
  • Wear-Resistant Slurry Valves: Suitable for transporting slurries containing solid particles
  • Wellhead Equipment & Christmas Trees: Resists H₂S/CO₂ corrosive environments
Ultra-High Precision Tungsten Carbide Valve Core with Mirror Finish Ra0.2 μm and High Temperature Resistance 0

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