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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Non-Magnetic WC-Ni Alloy Precision Linear Bushing with 90-92 HRA Hardness and Ra 0.1 μm Surface Finish

Product Details:
Place of Origin: China
Brand Name: Sanxin
Certification: ISO
Model Number: SX1293
Payment & Shipping Terms:
Minimum Order Quantity: 2
Delivery Time: 5-30days
Payment Terms: T/T,L/C,Western Union
  • Detail Information
  • Product Description

Detail Information

Carbide Grade: Various Grade Service Life: Super Durable
Elastic Modulus: 530 - 700 GPa Processing Method: Cutting, Grinding, Polishing
Business Type: Manufacturer Wear Rate: Less Than 0.1 Mm³/MJ
Heattreatment: Optional, Depending On Application Chemical Resistance: Resistant To Most Acids And Alkalis
Usage: Heavy Alloy Weight Blocks Design: Custom Side Cut
Bindermaterial: Cobalt (Co) Alloy Specification: YG6/YG8/YG8C/YG11/YG11C
Customization: Available Upon Request Thermal Conductivity: 70 - 100 W/m·K
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Non-Magnetic Precision Linear Bushing

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90-92 HRA Hardness Guide Bushing

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Ra 0.1 μm Surface Finish WC-Ni Alloy Bushing

Product Description

Non-Magnetic Tungsten Carbide Guide Bushing
WC-Ni Alloy Precision Linear Bushing for Sensitive Environments
Product Overview
When machinery operates in magnetic-sensitive environments—such as semiconductor wafer handlers, MRI patient positioning systems, or high-precision measurement equipment—standard bushings become a liability. Our Non-Magnetic Tungsten Carbide Guide Bushings are engineered to be the perfect solution. Crafted from specialized WC-Ni (Tungsten Carbide-Nickel) alloy, these bushings deliver the ideal combination of absolute magnetic neutrality, exceptional wear resistance, and micron-level precision for linear and rotary motion systems.
Core Technology
  • Guaranteed Non-Magnetic Performance (µ < 1.002): By utilizing a nickel-based binder system instead of conventional cobalt, our bushings are completely free of ferromagnetic elements. This ensures zero magnetic attraction to ferrous particles, no interference with sensitive magnetic fields (MRI, electron beams, sensors), and compatibility with cleanroom and high-vacuum environments where magnetic materials are prohibited.
  • Unmatched Wear Resistance & Longevity: With a hardness of 90-92 HRA, WC-Ni alloy provides wear resistance that exceeds tool steel by a factor of 50-100x. This means consistent precision over millions of cycles without bushing wear, elimination of play or slop that develops in steel bushings over time, and reduced maintenance intervals with lower total cost of ownership.
  • Superior Surface Finish & Low Friction: Our advanced polishing capabilities achieve mirror finishes down to Ra 0.1 μm, providing minimal friction against mating shafts (ideal for high-speed applications), excellent lubricant retention when grooves are specified, and reduced particle generation compared to porous or coated alternatives.
  • Exceptional Thermal & Dimensional Stability: With a low coefficient of thermal expansion (~5.5 × 10⁻⁶/K) and high elastic modulus (~630 GPa), these bushings maintain their precise geometry across temperature variations and under heavy loads.
Performance Comparison: Why WC-Ni Dominates
Property Our WC-Ni Guide Bushing Standard Carbide Bushing (WC-Co) Hardened Steel Bushing (e.g., 52100) Bronze or Polymer Bushing
Magnetic Permeability (µ) < 1.002 (Non-Magnetic) 1.5 - 2.0 (Magnetic) > 100 (Highly Magnetic) ~1.0 (Non-Magnetic)
Hardness 90 - 92 HRA 90 - 92 HRA 58 - 62 HRC Very Low
Wear Life Exceptional (Millions of cycles) Exceptional Moderate Poor
Load Capacity Very High (>4000 MPa compressive) Very High High Low
Temperature Stability Excellent Excellent Good Poor (Polymers degrade)
Best Application MRI, Semiconductor, Vacuum General wear parts General machinery Low-load, disposable
Precision Manufacturing Capabilities
Parameter Standard Capability High-Precision Option
Inner Diameter (ID) Range Φ1 mm to Φ100 mm Custom sizes available
ID Tolerance H6 / h6 (±0.004 mm) H4 / h4 (±0.002 mm) or tighter
Outer Diameter (OD) Tolerance g6 / h6 (±0.004 mm) Custom fit per assembly requirement
Concentricity (ID to OD) ≤ 0.005 mm ≤ 0.002 mm
Surface Finish (Bore) Ra 0.4 μm (Ground) Ra 0.1 μm or better (Lapped/Polished)
Length / Height Custom, per drawing
Special Features: Lubrication grooves, flanges, stepped IDs, mounting holes available
Target Applications & Industries
This component is critical across multiple high-tech sectors where precision and non-magnetic properties intersect.
Industry Typical Applications Why Our Bushing is Essential
Semiconductor Manufacturing Wafer handling robots, stage guides, load port mechanisms, vacuum chamber feedthroughs Prevents particle generation, eliminates magnetic attraction of wafer fragments, and maintains precision in cleanroom environments
Medical & MRI Patient table slides, RF shield guides, precision syringe pumps, surgical robot joints Guarantees zero image distortion in MRI, ensures patient safety, and withstands sterilization cycles
Aerospace & Defense Guidance system gimbals, sensor mounts, avionics chassis guides Provides non-magnetic signature, vibration damping, and extreme reliability
Scientific & Research Electron microscope stages, mass spectrometer components, particle accelerator beamline supports Eliminates magnetic interference with sensitive measurements and beams
Precision Automation High-speed pick-and-place machines, optical inspection stages, laser processing heads Delivers maintenance-free operation and consistent accuracy over millions of cycles
Why Partner With Us?
  • 20+ Years of Precision Carbide Expertise: We specialize in complex, high-tolerance tungsten carbide components
  • Application Engineering Support: Our team works with you to select the optimal grade, geometry, and finish
  • Rapid Prototyping: Quick turnaround on samples for design validation
  • Reliable Global Supply: Consistent quality, on-time delivery, and professional export documentation for worldwide customers
Non-Magnetic WC-Ni Alloy Precision Linear Bushing with 90-92 HRA Hardness and Ra 0.1 μm Surface Finish 0

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