Detail Information
Product Description

Detail Information
Chemical Resistance:	Resistant To Most Acids And Alkalis	Shape:	Round, Square, Rectangular
Usage:	For Rotary Section Machining Tools	Tensile Strength:	1,900 MPa
Application:	Cutting Tools, Wear Parts, Mining Tools	Productname:	Tungsten Carbide Processing
Size:	Customized	Carbide Processing:	High Durability
Customizableshapes:	Yes
Highlight:	Customized Tungsten Carbide Shaft , High Wear Resistance Precision Shaft , Precision Machined Carbide Shaft

Product Description

Tungsten Carbide Non-Standard Precision Shafts

Product Overview

Specifically engineered for severe operating conditions, our Tungsten Carbide Non-Standard Precision Shafts utilize ultra-hard alloy materials and customized manufacturing processes to deliver exceptional mechanical performance and extended service life for high-wear, high-load, and high-precision applications. This product can be fully customized across all dimensions based on customers' specific operational parameters, breaking through the performance limitations of standard components.

Core Features

Extreme Wear Resistance

Material Hardness: HRA ≥ 91, Rockwell hardness exceeds that of most alloy steels
Wear Rate: Less than 1/10th of traditional tool steels, with service life increased by 8-15 times in abrasive environments
Surface Treatment: Options include mirror polishing (Ra ≤ 0.1μm) or special texture treatments

Exceptional Mechanical Properties

Compressive Strength: ≥ 4000 MPa, offering outstanding load-bearing capacity
Rigidity Performance: Elastic modulus as high as 650-700 GPa, with excellent resistance to deformation
High-Temperature Stability: Maintains core properties at temperatures up to 800°C, featuring remarkable red hardness

Precision Manufacturing Standards

Dimensional Accuracy: Up to IT4-IT5 grade, meeting precision assembly requirements
Geometric Tolerances: Straightness ≤ 0.002mm/100mm, roundness ≤ 0.001mm
Surface Integrity: Fully dense structure free of micro-cracks and material defects

Customization Dimensions

Geometric Parameter Customization

Diameter Range: Φ1mm - Φ150mm
Length Range: 5mm - 800mm (negotiable for special requirements)
Feature Customization: Capable of machining keyways, threads, oil holes, tapers, stepped shafts, and other complex features
Chamfers and Transitions: Special radius transition designs optimized for stress distribution

Material Formula Adjustment

Cobalt Content Adjustment: 6%-15% to balance hardness and toughness requirements
Grain Size Control: Options include ultrafine, fine, medium, and coarse grain grades
Gradient Structure: Can achieve performance gradients from surface to core as needed

Application-Specific Optimization

High-Speed Rotating Shafts: Dynamic balance grade up to G1.0
Corrosive Environment Shafts: Surface coatings or special alloy formulations
High-Temperature Operation Shafts: Anti-oxidation coating treatments
Insulation Application Shafts: Special surface treatments to prevent electrical conduction

Typical Application Fields

High-End Manufacturing

Precision machine tool spindles, high-precision guide rails
Rotary components for semiconductor equipment
Shaft systems for precision measuring instruments

Wear-Critical Components

Agitator shafts for powder processing equipment
Dewatering roller shafts for the paper industry
Wear-resistant shaft sleeves for mining machinery

Special Environments

Corrosion-resistant shafts for chemical pumps
Transfer rollers for high-temperature furnaces
Salt spray-resistant shaft components for marine environments

Technical Advantage Comparison

Performance Indicator	Tungsten Carbide Non-Standard Shaft	Alloy Steel Standard Shaft	Ceramic Shaft
Wear Life	800-1500 hours	80-120 hours	300-500 hours
Impact Resistance	Excellent	Good	Poor
Corrosion Resistance	Good	Fair	Excellent
Cost-Efficiency Ratio	1.5-2.0	1.0	0.8-1.2
Customization Flexibility	Fully Customizable	Limited Modification	Partially Customizable

Quality Control System

Full-Process Inspection

Raw Material Analysis: XRF spectroscopy ensures material purity
Process Control: Each manufacturing step includes quality checkpoints
Final Inspection Items: Dimensions, hardness, roughness, geometric tolerances, ultrasonic flaw detection
Performance Verification: Sample testing under actual operating conditions can be provided

Certifications and Standards

Compliant with ISO 9001 Quality Management System
Material Certification: Complete material composition reports provided
Traceability System: Each product is traceable back to the raw material batch

Design Support and Services

We provide comprehensive technical support from concept to finished product:

Operational Condition Analysis: Engineer team assists in analyzing the usage environment
Optimized Design: Stress optimization solutions based on Finite Element Analysis
Sample Prototyping: Small-batch trial production to validate design rationality
Application Guidance: Professional advice on installation, use, and maintenance

Tag:

Product Details:
Place of Origin:	China
Brand Name:	Sanxin
Certification:	ISO9001
Model Number:	SX-2306
Payment & Shipping Terms:
Minimum Order Quantity:	10pcs
Price:	Negotiation
Payment Terms:	L/C,T/T
Supply Ability:	10000pcs/month

Customized Tungsten Carbide Precision Shaft with High Wear Resistance and Precision Machined for Severe Conditions

Customized Tungsten Carbide Shaft

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