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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Non-Magnetic WC-Ni Alloy Tungsten Carbide Guide Block with 90-92 HRA Hardness and Ra 0.1 - 0.2 μm Surface Finish

Product Details:
Place of Origin: China
Brand Name: Sanxin
Certification: ISO
Model Number: SX1292
Payment & Shipping Terms:
Minimum Order Quantity: 2
Delivery Time: 5-25days
Payment Terms: L/C,T/T,Western Union
  • Detail Information
  • Product Description

Detail Information

Carbide Processing: High Durability Size: Customized
Productname: Tungsten Carbide Processing Shape: Round, Square, Rectangular
Precision: 0.001 - 0.01 Mm Ductility: Good Ductility And Machinability
Service: OEM&ODM Quenching Temperature: 1400 - 1600°C
Corrosionresistance: High Corrosion Resistance Grainsize: Sub-micron To Micron Scale
Application: Cutting Tools, Wear Parts, Mining Tools Processing Method: Cutting, Grinding, Polishing
Surface: Polished Grinding
Highlight:

Non-Magnetic Tungsten Carbide Guide Block

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90-92 HRA WC-Ni Alloy Guide Block

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Ra 0.1 - 0.2 μm Non-Magnetic Guide Block

Product Description

WC-Ni Alloy Wear-Resistant Chute & Channel Tungsten Carbide Guide Block For Material Feeding
Our WC-Ni alloy non-magnetic guide blocks ensure smooth, precise feeding of powders, pellets, and components in semiconductor, medical, and precision assembly lines. Custom designs available. Machined from specialized WC-Ni (Tungsten Carbide-Nickel) alloy, they provide an ultra-hard, ultra-smooth, and completely non-magnetic surface to guide parts, pellets, or powders with flawless consistency in the most demanding environments.
Key Advantages
  • Guaranteed Non-Magnetic Property (µ < 1.002): The use of a nickel binder instead of cobalt makes these blocks inherently non-magnetic. This is critical to prevent the unwanted attraction of ferrous particles or fines in powder handling, and to ensure zero magnetic interference in processes involving sensors, medical implants, or electronic components.
  • Extreme Wear & Abrasion Resistance: With a hardness of 90-92 HRA, the guide surface resists wear from abrasive materials (e.g., ceramic pellets, metal powders, reinforced plastics) orders of magnitude longer than steel or aluminum. This maintains the critical channel dimensions and surface finish indefinitely, ensuring consistent feed rates and part orientation.
  • Low Friction & Anti-Stick Surface: The material can be polished to a mirror-like finish (Ra 0.1 - 0.2 μm), significantly reducing friction and preventing materials from sticking or galling. This is essential for sticky pellets, fine powders, or delicate components.
  • High Structural Rigidity: Tungsten carbide's high modulus of elasticity ensures the block does not deflect under load, maintaining precise alignment and preventing gaps that can cause jamming or mis-feeding.
Performance Comparison
Feature Our WC-Ni Guide Block Hardened Tool Steel Guide Aluminum or Stainless Steel Guide
Wear Life Exceptional (Lasts years in abrasive service) Moderate (Requires frequent re-machining/replacement) Poor (Grooves quickly, changing feed dynamics)
Surface Finish Longevity Permanent (Polish does not degrade) Deteriorates rapidly with abrasion Deteriorates rapidly
Magnetic Property Non-Magnetic (µ < 1.002) Magnetic Slightly Magnetic (Austenitic SS) to Magnetic
Maintenance Virtually None High (Cleaning, repair, replacement) High
Impact on Product Contamination Zero (No wear debris, non-magnetic) Possible (Steel wear debris, magnetic attraction) Possible (Aluminum/SS debris)
Technical Specifications & Customization
Material WC-Ni Alloy (Non-Magnetic Grade), various grades for toughness/wear balance
Standard Finishes Ground (Ra 0.4μm), Precision Polished (Ra 0.1-0.2 μm), Laser-Textured for specific friction
Key Tolerances Guide Surfaces: Flatness/Straightness ≤ 0.01mm/100mm, Slot/Groove Width: ±0.005mm
Complex Features Dovetail Slides, V-Grooves, Curved Channels, Precision Holes/Bores for mounting
Size Range Compact blocks (20x20mm) to large, multi-channel assemblies. Fully customizable.
Integration Can be designed as replaceable wear liners to retrofit existing steel chutes.
Target Applications & Industries
Industry Application Examples Problem Solved
Semiconductor & Electronics Wafer cassette guides, component feed tracks in insert molding, PCB fixture rails Prevents particle generation from wear, ensures non-magnetic handling of sensitive components
Medical Device Manufacturing Guide channels for implant feeders, pellet tracks for drug dispensing systems Ensures contamination-free, non-magnetic handling of sterile or sensitive parts
Powder Metallurgy & Additive Manufacturing Powder feed shoes, spreading blade substrates, pellet feed chutes in MIM/CIM Eliminates wear from highly abrasive metal/ceramic powders, maintains precise layer thickness
Precision Assembly & Automation Guide rails for miniature bearings, springs, or connectors; sorting bowl exit tracks Provides a durable, low-friction path for small parts, preventing jams and misalignment
Non-Magnetic WC-Ni Alloy Tungsten Carbide Guide Block with 90-92 HRA Hardness and Ra 0.1 - 0.2 μm Surface Finish 0

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