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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Tungsten Carbide Rod with R2 Arc Profile for High Wear Resistance and Precision Ground Finish

Product Details:
Place of Origin: China
Brand Name: Sanxin
Certification: ISO9001
Model Number: SX-2309
Payment & Shipping Terms:
Minimum Order Quantity: 10pcs
Price: Negotiation
Payment Terms: L/C,T/T
Supply Ability: 10000pcs/month
  • Detail Information
  • Product Description

Detail Information

Features: Excellent Wear And Corrosion Resistance Chemical Inertness: High
Tolerance: ±0.001 Mm Wear Resistance: High
Type: Dynamic And Static Grade: K10,K20,K30,YG8,YG10X...
Business Type: Manufacturer Impact Resistance: Excellent
Usage: Grinding Wheel Application Purpose: Mechanical Seal Rings
Lifespan: Long
Highlight:

R2 Arc Profile Tungsten Carbide Rod

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High Wear Resistance Hard Alloy Rod

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Precision Ground WC Rod

Product Description

Tungsten Carbide Rod with R2 Arc Profile
Product Overview
The Tungsten Carbide Rod with R2 Arc Profile is a high-performance hard alloy rod precision-machined from ultra-fine grain tungsten carbide material. Featuring a precisely designed R2 arc contour at the front end, this product combines exceptional wear resistance, high rigidity, and excellent impact toughness. Specifically developed for demanding wear environments and high-precision machining applications, it is widely used in mechanical processing, mold manufacturing, precision guiding, and wear-resistant components, making it an ideal choice for enhancing equipment performance and service life.
Key Features and Advantages
  • Exceptional Wear Resistance & Long Service Life: Manufactured from high-purity tungsten carbide with hardness exceeding HRA 90, offering wear resistance that far surpasses high-speed steel and other alloy steels, significantly extending replacement cycles and reducing operational costs.
  • High Rigidity and Stability: Features extremely high modulus of elasticity and compressive strength, effectively resisting bending deformation under high-speed or heavy-load conditions to ensure precision and stability in machining operations.
  • Excellent Impact Resistance: Optimized cobalt binder formulation and sintering process enhance material toughness while maintaining high hardness, allowing it to withstand intermittent impact loads.
  • Precise R2 Arc Design: Precision-ground R2 arc contour with accurate dimensions and smooth transitions facilitates stress distribution, reduces stress concentration, and is ideal for machining, guiding, or forming specific profiles.
  • Superior Surface Quality: Precision grinding or polishing results in high surface finish and low coefficient of friction, further enhancing wear and galling resistance.
Typical Application Areas
  • Mechanical Machining: Wear-resistant tool setting rods, profile rods, or shanks for special cutting tools in lathes and milling machines
  • Mold Industry: Wear-resistant inserts, guide rods, or ejector pins in molds, particularly suitable for mold cavities requiring arc transitions
  • Automation Equipment: High-precision guide shafts, wear-resistant rails, and inspection probe rods
  • Wear-Resistant Components: Replacement parts for heavily worn areas in textile, packaging, metallurgy, and other industrial equipment, including bearings, bushings, and roller shafts
Product Specifications
Parameter Category Specification / Value Range Remarks
Product Model R2-WC Rod Series Custom identification available
Base Material Ultra-Fine Grain Tungsten Carbide (YG/YT Series) Cobalt content typically 6%-12%
Surface Hardness ≥ HRA 90 Equivalent to HV 1300 or above
Transverse Rupture Strength ≥ 3000 MPa Varies by grade and process
Key Arc Dimension R2 (Radius 2mm) Precision up to ±0.02mm
Rod Diameter φ3mm - φ20mm (Standard Range) Custom non-standard sizes available
Total Length 20mm - 200mm (Standard Range) Customizable per drawing requirements
Surface Roughness Ra ≤ 0.4 μm (Polished Version) Standard version Ra ≤ 0.8 μm
Geometric Tolerance High straightness and roundness accuracy Determined by specific accuracy grade
Operating Temperature Effective up to 600°C under normal use With good property retention in non-oxidizing atmospheres
Usage and Selection Guidance
  • Selection Guide: Choose appropriate rod diameter and length based on actual application load, impact conditions, wear requirements, and installation space. For applications with significant lateral forces, larger diameter products are recommended.
  • Installation and Fit: Use with high-hardness, wear-resistant bushings (e.g., tungsten carbide bushings). Ensure proper fit tolerance (typically slight clearance or light press fit) and maintain adequate lubrication.
  • Precautions: Avoid prolonged use in extreme high-temperature oxidizing environments. Prevent severe direct impact or overload shock. During installation, ensure the arc end orientation aligns with design requirements.

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