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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Tungsten Carbide Impact Head with High Impact Toughness Superior Wear Resistance and Long-lasting Durability for Mining and Construction

Product Details:
Place of Origin: China
Brand Name: Sanxin
Certification: ISO9001
Model Number: SX-2313
Payment & Shipping Terms:
Minimum Order Quantity: 1pc
Price: Negotiation
Payment Terms: L/C,T/T
Supply Ability: 10000pcs/month
  • Detail Information
  • Product Description

Detail Information

Impact Resistance: Excellent Customization: Available
Surface Treatment: Polishing Flexural Strength: 2,000 MPa
Tensile Strength: 2,000 MPa Wearresistance: Excellent
Durability: Long-lasting Toughness: High
Material: Tungsten Carbide
Highlight:

High Impact Toughness Tungsten Carbide Impact Head

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Superior Wear Resistance Tungsten Carbide Punch

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Long-lasting Durability Impact Tool Component

Product Description

Tungsten Carbide Transition Impact Head
Product Overview

The Tungsten Carbide Transition Impact Head is a high-performance impact tool component engineered for extreme working conditions. Manufactured through a composite process using ultra-hard tungsten carbide material and a special alloy steel substrate, this product features a precisely welded or inlaid tungsten carbide alloy layer on the impact surface. This innovative design achieves an optimal balance between hardness and toughness, specifically developed for crushing, drilling, and mining operations in high-wear, high-impact environments. The unique transition layer structure effectively addresses industry challenges of traditional impact heads, such as premature wear and short service life, significantly improving operational efficiency while reducing equipment downtime.

Core Features
  • Superior Wear Resistance: Tungsten carbide working surface hardness exceeding HRA 90, providing 8-10 times the wear resistance of traditional tool steel
  • High Impact Toughness: Gradient transition design ensures the substrate maintains high toughness, preventing overall brittle fracture
  • Excellent Thermal Stability: Withstands high-temperature environments up to 800°C while retaining superior physical properties
  • Strong Compatibility: Standardized interface design compatible with mainstream hydraulic breakers and impact equipment
  • Cost-Effective: Significantly extended service life reduces comprehensive operating costs by over 40%
Technical Parameters
Parameter Category Technical Specifications Testing Standard
Material Composition Head: Tungsten Carbide Alloy (WC content ≥88%)
Substrate: Special Alloy Steel (Cr-Mo-V series)
Transition Layer: Gradient Metallurgical Bonding Layer
GB/T 10417-2008
Physical Properties Tungsten Carbide Layer Hardness: HRA 90-92
Substrate Hardness: HRC 42-46
Flexural Strength: ≥2800 MPa
Impact Toughness: ≥25 J/cm²
GB/T 3849.1-2015
ASTM E23
Dimensions & Specifications Standard Diameter Range: φ80-φ180 mm
Length Specifications: 200-450 mm
Connection Interface: ISO/BK/MT Series Standards
Weight Range: 8-45 kg
ISO 10208-2017
Operating Parameters Suitable Equipment Impact Energy: 2000-12000 J
Maximum Working Pressure: 160-180 bar
Recommended Flow Rate: 90-220 L/min
Suitable Rock Hardness: ≤200 MPa (Uniaxial Compressive Strength)
ISO 15627-2015
Performance & Service Life Service Life in Hard Granite Conditions: ≥150 hours
Wear Rate: ≤0.15 mm/hour (Hard Rock)
Failure Mode: Uniform Wear, Not Brittle Fracture
Repairability: Tungsten Carbide Layer Can Be Reconditioned
Field Condition Test Data
Environmental Adaptability Operating Temperature Range: -40°C to +450°C
Corrosion Resistance: No corrosion in pH 5-10 environments
Anti-adhesion Properties: Special surface treatment reduces material buildup
GB/T 10125-2012
Application Areas
  • Mining Operations: Hard rock crushing, secondary breaking, tunnel development
  • Construction Engineering: Foundation demolition, rock excavation, tunnel construction
  • Metallurgical Industry: Slag processing, cold material crushing
  • Emergency Rescue: Concrete demolition, road emergency repair
  • Specialized Fields: Extreme environments like frozen ground excavation, underwater operations
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