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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Ultra-Wear-Resistant Tungsten Carbide Cylinder with Silicon Nitride Shaft Assembly for High Durability and Corrosion Resistance

Product Details:
Place of Origin: China
Brand Name: Sanxin
Certification: ISO9001
Model Number: SX-2368
Payment & Shipping Terms:
Minimum Order Quantity: 1
Price: Negotiation
Packaging Details: Carton
Payment Terms: L/C,T/T
Supply Ability: 1000pcs/month
  • Detail Information
  • Product Description

Detail Information

Application: For Wire Processing Impact Resistance: Excellent
Carbide Processing: High Durability Hole Size: 1.784 Inner Hole
Model: Tungsten Carbide Nozzle Applications: Wear-resistant, Corrosion-resistant
Oem: Yes Lifespa: Long
Feature: Strong
Highlight:

Tungsten Carbide Cylinder

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Silicon Nitride Shaft Tungsten Carbide Cylinder

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Ultra Wear Resistant Tungsten Carbide Cylinder

Product Description

Ultra-Wear-Resistant Tungsten Carbide Cylinder with Silicon Nitride Shaft Assembly
This high-performance assembly combines a tungsten carbide cylinder with a silicon nitride shaft, specifically engineered for extreme operating conditions. This combination significantly outperforms traditional metal materials in wear resistance, corrosion resistance, and high-temperature stability, extending service life by 3 to 5 times while dramatically reducing maintenance frequency and costs.
Tungsten Carbide Manufacturing Process
We employ advanced powder metallurgy techniques to manufacture tungsten carbide cylinders:
  • Material formulation: High-purity tungsten carbide powder is precisely mixed with cobalt binder in specific ratios
  • Forming process: Isostatic pressing technology ensures uniform material density with forming accuracy of ±0.01mm
  • Sintering: Vacuum sintering at 1400-1600℃ creates a dense microstructure
  • Precision machining: Diamond grinding tools achieve surface roughness below Ra0.05μm
  • Quality inspection: Multiple testing procedures including ultrasonic flaw detection and hardness testing
Core Technical Advantages
  • Material properties: Tungsten carbide hardness exceeds HRA 90, while silicon nitride provides self-lubrication with friction coefficient as low as 0.1
  • Precision manufacturing: Mirror-polished cylinder interior (surface roughness Ra≤0.05μm), shaft machining tolerance controlled within ±0.001mm
  • Customization: Available in diameters from 10-500mm with various surface coating options
Key Benefits Summary
  • Extended service life: 5 times more durable than traditional stainless steel components
  • Energy efficiency: Reduces friction losses by 60%
  • Maintenance-free design: Corrosion-resistant materials require no additional lubrication
  • Easy installation: Standardized interface design compliant with ISO/DIN specifications
Technical Parameter Comparison
Characteristic Our Product Stainless Steel Engineering Ceramic
Hardness (HRA) ≥90 75-85 88-92
Max. Temp. (°C) 1000 600 1400
Corrosion Resistance Fully inert 500 hours Fully inert
Friction Coefficient 0.1 0.3-0.5 0.08
Cost Performance Excellent Average Good
Industry Application Examples
Oil Industry: Extended replacement cycle from 3 months to 2 years in oilfield plunger pumps
Food Processing: FDA-certified for acidic food filling production lines
New Energy Manufacturing: Solved shaft wear issues in lithium battery electrode rolling mills, maintaining 1μm precision
Ultra-Wear-Resistant Tungsten Carbide Cylinder with Silicon Nitride Shaft Assembly for High Durability and Corrosion Resistance 0 Ultra-Wear-Resistant Tungsten Carbide Cylinder with Silicon Nitride Shaft Assembly for High Durability and Corrosion Resistance 1

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