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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

High-Performance Tungsten Carbide Forming Sleeves for Machinery

Product Details:
Place of Origin: China
Brand Name: Sanxin
Certification: ISO
Model Number: SX2233
Payment & Shipping Terms:
Minimum Order Quantity: 1 piece
Price: Negotiable
Packaging Details: Safety Packing
Delivery Time: 15~45 Days
Payment Terms: L/C, T/T, Western Union
Supply Ability: 10-50000pcs/month
  • Detail Information
  • Product Description

Detail Information

Name: Tungsten Carbide Forming Sleeves Feature: Strong
Applications: Cutting Tools, Wear Parts, Mining Tools Service Life: Super Durable
Size: Custom Made Surface Finish: Smooth, Shiny, Mirror Polishing
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Product Description

High-Performance Tungsten Carbide Forming Sleeves for Machinery

Tungsten carbide forming sleeves are high-performance mechanical components widely used in mold manufacturing, machining, and high-precision equipment. Below is a detailed product description of carbide forming sleeves:

Product Features

  1. High Hardness and Wear Resistance: Carbide forming sleeves have extremely high hardness (HRA 89-93) and excellent wear resistance, ensuring stable performance in high-load and high-wear environments.
  2. High Strength and Toughness: Carbide material not only has high hardness but also exhibits good strength and toughness, capable of withstanding significant impacts and loads.
  3. Thermal Stability: Carbide maintains its hardness and strength under high-temperature conditions, making it suitable for high-temperature applications.
  4. Corrosion Resistance: Carbide materials offer good resistance to various corrosive media, suitable for acidic and alkaline environments and other corrosive working conditions.

Applications
Carbide forming sleeves are widely used in the following fields:

  1. Mold Manufacturing: Used as core components in various molds such as stamping molds and drawing molds, ensuring the service life and processing precision of the molds.
  2. Machining: Serves as key parts in high-precision machining equipment, enhancing processing quality and efficiency.
  3. Mining and Construction Machinery: Used as wear-resistant parts in drill bits, excavators, and other equipment, significantly improving the durability and working efficiency of the machinery.
  4. Aerospace: Used as critical components in the demanding aerospace industry, ensuring high reliability and long service life of the equipment.

Technical Parameters

  1. Material Composition: Mainly composed of tungsten carbide (WC) and cobalt (Co), mixed in a certain proportion. The specific composition ratio can be customized according to customer requirements.
  2. Hardness: HRA 89-93
  3. Density: 13.9-14.5 g/cm³
  4. Flexural Strength: 2000-3000 MPa
  5. Grain Size: 0.4-1.0 µm
Property Specification
Corrosion Resistance Excellent
Tolerance ±0.01mm
Shape Round, Square, Rectangular
Flexibility Excellent
Impact Resistance Excellent
Processing Method Cutting, Grinding, Polishing
Product Name Tungsten Carbide Forming Sleeve
Density 14.5-15.0g/cm3
Hardness HRA90-HRA95
Material Tungsten Carbide

 

"Mechanical Processing," which involves various machining processes applied to the tungsten carbide blank that has undergone heat treatment. This is done to achieve the desired shape for the final product. Here's a detailed explanation of the mechanical processing of tungsten carbide products:

  1. Cutting: Utilize cutting tools to cut the heat-treated tungsten carbide blank into the required shape and dimensions. This step is often used to establish the overall dimensions of the product.
  2. Milling: Employ milling processes to cut into the surface of tungsten carbide using rotating tools, further refining the product's shape and surface characteristics. Milling can be used to process flat surfaces, grooves, and other specific shapes.
  3. Grinding: Use grinding tools to grind the tungsten carbide, achieving higher surface smoothness and precision. Grinding also helps refine the dimensions and shape of the product.
  4. Turning: Use a lathe for turning operations, where the tungsten carbide undergoes rotational cutting, particularly useful for processing cylindrical products or components.
  5. Hole Machining: Use drilling machines or other hole machining equipment to create holes in the tungsten carbide, meeting the specified diameter requirements in the product design.

The selection and sequence of these mechanical processing steps depend on the design specifications and intended use of the final product. Through mechanical processing, tungsten carbide products can be precisely shaped into various forms, and their surface characteristics can be further optimized to meet specific application requirements.

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