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Detail Information |
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| Features: | High Precision | Wear Resistance: | Excellent |
|---|---|---|---|
| Density: | 14.5 - 15.0 G/cm³ | Surface Finishing: | Milled And Polished |
| Samples: | Available | Categories: | Cemented Carbide Tool, Traction Tip |
| Service: | OEM&ODM | Chemical Composition: | WC+Co+Ni |
| Durability: | Long-lasting | Purpose: | Mechanical Sealing |
| Hard Magnetic: | 10-400 KJ/m³ | Ductility: | Good Ductility And Machinability |
| Highlight: | Non-Magnetic Ejector Pin Guide Bushing,WC-Ni Alloy Precision Mold Guide,High Precision Carbide Guide Bushing |
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Product Description
| Parameter | Standard Capability | High-Precision Option |
|---|---|---|
| Material | WC-Ni Non-Magnetic Alloy | Multiple grades for wear/corrosion balance |
| Hardness | 90-92 HRA | Consistent throughout |
| Inner Diameter (ID) Range | Φ1 mm - Φ50 mm | Custom sizes available |
| ID Tolerance | H6 / h6 (±0.004 mm) | H4 / h4 (±0.002 mm) or tighter |
| Outer Diameter (OD) Tolerance | g6 / h6 (±0.004 mm) | Custom fit per mold base |
| Concentricity (ID to OD) | ≤ 0.005 mm | ≤ 0.003 mm |
| Surface Finish (Bore) | Ra 0.4 μm (Ground) | Ra 0.1-0.2 μm (Lapped/Polished) |
| Special Features | Lubrication grooves, flanges, stepped ODs, headless styles available | |
| Property | Non-Magnetic Carbide Bushing | Hardened Steel Bushing (SKD61) | Standard Carbide Bushing (WC-Co) |
|---|---|---|---|
| Magnetic Permeability | < 1.002 (Non-Magnetic) | > 100 (Highly Magnetic) | 1.5-2.0 (Magnetic) |
| Hardness | 90-92 HRA | 50-55 HRC | 90-92 HRA |
| Wear Life | Millions of cycles | Moderate | Exceptional |
| Corrosion Resistance | Excellent (Ni binder) | Good | Good |
| Thermal Conductivity | High (similar to BeCu) | Moderate | High |
| Ideal Application | Medical, electronics, ferrite molding | General purpose | Not for magnetic-sensitive uses |
| Industry | Application | Benefits |
|---|---|---|
| Medical Device Molding | Syringe components, implantable parts, diagnostic consumables | Zero magnetic contamination, cleanroom compatibility, corrosion resistance |
| Magnetic Material Molding | Ferrite cores, magnetic polymer components, bonded magnets | Absolute non-magnetic property prevents material magnetization |
| Electronics & Connectors | Precision connectors, micro-switches, sensor housings | Wear resistance for glass-filled materials, consistent ejection |
| Optical Component Molding | Lens holders, light guides, precision optical parts | Mirror-finished bore prevents scoring and particle generation |
| High-Volume Precision Parts | Automotive electronics, consumer goods | Extended tool life reduces maintenance downtime |
| Grade | Ni (wt%) | Density (g/cm³) | Hardness (HRA) | Application |
|---|---|---|---|---|
| XN100 | 6.5-7.5 | 14.5-14.8 | 88.5-91.0 | General-purpose, corrosion-resistant |
| XN101 | 6.5-7.5 | 14.5-14.8 | 88.5-91.0 | Higher strength, wear-resistant |
| XN300 | 10.0-11.0 | 14.2-14.6 | 86.5-89.5 | Maximum toughness |
| XN301 | 10.0-11.0 | 14.2-14.6 | 86.5-89.5 | High toughness + wear resistance |
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