Product Details:
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Place of Origin: | China |
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Brand Name: | Sanxin |
Certification: | ISO |
Model Number: | SX0030 |
Payment & Shipping Terms:
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Minimum Order Quantity: | 1 piece |
Price: | Negotiable |
Packaging Details: | Safety Packing |
Delivery Time: | 15~45 Days |
Payment Terms: | L/C, T/T, Western Union |
Supply Ability: | 10-50000pcs/month |
Detail Information |
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Name: | Plain Carbide Parts | Surface Treatment: | Plain, Blank, Sintered |
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Material: | Carbide, Tungsten Alloy, Tungsten | Technology: | Preforming Process |
Feature: | Durable | Design: | Non-standard Shaped Parts |
Shape: | Various Shape Upon Drawing | Business Type: | Manufacturer |
High Light: | carbide disc cutter,paper cutter blade |
Product Description
Preforming Process Plain Tungsten Carbide Parts with Internal Threads
The preforming process for plain carbide parts with internal threads typically involves shaping carbide blanks into components with internal threads before final machining.
Carbide Material: Carbide, often tungsten carbide, is a popular choice for its hardness and wear resistance. Plain carbide parts are initially shaped into rough forms before finalizing the internal threads.
Preforming: In the preforming stage, carbide blanks are molded or shaped using processes like pressing, extrusion, or forging to create a near-net shape of the final part. This step helps reduce machining time and material waste during final processing.
Internal Threads: Internal threads are machined or formed inside the preformed carbide parts. This process can involve techniques like threading, tapping, or thread milling to create accurate and precise internal threads.
Tooling: Specialized tooling and fixtures may be used to ensure the accuracy and consistency of the internal threads during the preforming process. This helps in maintaining the required thread specifications.
Quality Control: Quality control measures are essential during the preforming process to ensure that the internal threads are formed correctly and meet the required tolerances. Inspection tools like thread gauges may be used to verify the thread dimensions.
Applications: Plain carbide parts with internal threads find applications in various industries, such as manufacturing, aerospace, automotive, and tooling, where precise and durable components are needed.
Advantages: Preforming plain carbide parts with internal threads offers advantages such as improved efficiency, reduced material waste, enhanced thread accuracy, and overall cost savings in the manufacturing process.
By preforming plain carbide parts with internal threads, manufacturers can streamline the production of complex components with internal threading requirements, ensuring high precision and quality in the finished products.
Cutting Tools: | Tungsten carbide blanks are widely used in the manufacturing of cutting tools such as inserts, drills, end mills, reamers, and saw blades. The high hardness and wear resistance of tungsten carbide make it ideal for cutting and machining operations in industries like automotive, aerospace, metalworking, and woodworking. |
Wear Parts: | Tungsten carbide blanks are used to produce wear parts that are subjected to high levels of abrasion, such as nozzles, seals, bearings, valve components, and pump parts. Tungsten carbide's exceptional hardness and resistance to wear make it suitable for applications in oil and gas, mining, chemical processing, and other industries where severe wear conditions are present. |
Dies and Molds: | Tungsten carbide blanks are utilized in the production of dies and molds for metal stamping, forging, and casting processes. Their high hardness and resistance to deformation allow for precise shaping and forming of materials, leading to consistent and accurate parts production. |
Tooling Components: | Tungsten carbide blanks are employed in tooling components like punches, dies, gauges, and fixtures. These components are used in various industries, including automotive, electronics, and medical device manufacturing, to ensure precise and repeatable production processes. |
Wear-resistant Coatings: | Tungsten carbide blanks can be used as a base material for wear-resistant coatings. These coatings are applied to surfaces that require enhanced wear resistance, such as cutting tools, machine components, and wear plates. The tungsten carbide coating provides a hard and durable surface that extends the lifespan of the coated parts. |
Mining and Construction Tools: | Tungsten carbide blanks are utilized in the production of tools for mining, drilling, and construction applications. Examples include drill bits, teeth for excavators and road milling machines, and wear parts for rock drilling tools. The exceptional hardness and toughness of tungsten carbide make it suitable for withstanding the demanding conditions encountered in these industries. |
Aerospace and Defense Components: | Tungsten carbide blanks are used in the production of components for aerospace and defense applications. These can include turbine blades, armor-piercing projectiles, missile components, and high-precision parts that require excellent strength, wear resistance, and dimensional stability. |
Zhuzhou Sanxin cemented carbide products mainly include nozzles, bushings & sleeves, sealing rings, molds, inserts, mill rollers, and other customized components.
Cemented carbide is a composite hard alloy material that consists of refractory metal bonded together by a metallic binder through powder metallurgy.
High hardness, wear resistance, strength, and toughness are all its exceptional properties to be widely used in industrial parts and tools for most harsh and aggressive environments.
It is generally accepted that tungsten carbide and tungsten alloy best fit the definitions of cemented carbide, which is also well known as the name metal ceramic.
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