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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Tungsten Carbide Jaw and Carbide Wear Insert with Radius Impact Edge, Bolt-On Replaceable Design for Custom Precision Tooling

Product Details:
Place of Origin: China
Brand Name: Sanxin
Certification: GB/T 19001-2016/ISO 9001:2015
Model Number: SX1341
Payment & Shipping Terms:
Minimum Order Quantity: 2
Delivery Time: 5-30days
Payment Terms: T/T,L/C
  • Detail Information
  • Product Description

Detail Information

Features: Excellent Wear And Corrosion Resistance Technique: Hot Rolled,Cold Rolled,Hot/Cold Rolled,hot-rolled & Oil Heat Treatment,open Arc Or Submerged Arc Welding
Width: 500~2000mm,40-150mm,600mm-1250mm,2000/2200/2500mm,60-800 Product Name: High Wear Resistant Steel Plate,cr12mov Tool Steel Bars,Shopping Online Mirror Finished Surface 309S Stainless Steel Sheet,carbon Tool Steel,65mn Hot Rolled Steel Coil
Keyword: CNC Precision Machining Parts Usage: Aluminum Cutting Metalworking
Surface Treatment: Polish Tolerance: +/-0.005~+/-0.01mm, Ra 0.4 Roughness
Item: Carbide Non-standard Shaped Blade
Highlight:

Radius Impact Edge Tungsten Carbide Jaw

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Bolt-On Replaceable Carbide Wear Insert

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Custom Precision Tooling Tungsten Steel Blade

Product Description

Product Overview

In heavy-duty material processing—such as scrap metal recycling, demolition, and mining—the jaws of hydraulic shears, grapples, and crushers endure extreme impact, abrasion, and crushing forces. When these working surfaces wear out, replacing the entire massive jaw assembly is prohibitively expensive and time-consuming.

Our Tungsten Carbide Jaw Arc Impact Blades are engineered specifically to solve this problem. Functioning as bolt-on, replaceable wear inserts, these components are mounted onto the primary jaw structure to take the brunt of the wear and impact. Featuring a custom-machined arc-shaped impact edge, counterbored mounting holes for secure fastening, and premium tungsten carbide construction, these inserts dramatically extend the service life of your heavy machinery while reducing maintenance downtime to mere minutes.

Manufactured through precision machining and grinding processes, this component is suitable for integration into custom tooling assemblies where dimensional consistency, reliable mounting, and resistance to repeated mechanical contact are important.

Design Features & Functional Geometry
Feature Function Design Significance
Counterbored Mounting Holes Secure bolt-on installation Allows for rigid attachment to the steel jaw using high-strength bolts; recessed heads prevent shearing off during operation.
Arc / Step Impact Edge Working surface Concentrates force for shearing or crushing; the radiused profile reduces stress concentrations under severe impact.
Rectangular Block Body Structural base Provides a stable platform for mounting and distributes load evenly across the jaw surface.
Solid Carbide Construction Wear resistance Replaces conventional hardfacing (welding) with a vastly superior, long-lasting material.
Potential Industrial Applications

Depending on the final tool design and operating conditions, this type of component may be considered for:

  • Specialized metalworking fixtures and clamping assemblies
  • Custom impact-contact tooling
  • Curved-profile contact and forming tools
  • Industrial tooling systems requiring replaceable wear-resistant components
  • Non-standard machinery parts with defined edge geometry

The actual application should be confirmed against the component drawing, workpiece material, contact force, and operating conditions before material selection and production.

Customization Options

To manufacture a tungsten carbide jaw with a radius impact edge to your requirements, please provide the following information where available:

  • Material: Required tungsten carbide grade or recommended grade based on operating conditions
  • Edge profile: Radius value, contour geometry, and working-edge dimensions
  • Overall dimensions: Length, width, thickness, and other critical measurements
  • Mounting configuration: Thread specifications, hole locations, and interface dimensions
  • Surface finish: Required grinding quality and surface-finish specifications
  • Application conditions: Workpiece material, contact load, operating cycle, and expected wear conditions

Our engineering team can evaluate the drawing and recommend a suitable manufacturing approach for the specified geometry and application.

Frequently Asked Questions
Q1: Why are these inserts bolted on instead of welded?

Bolting allows for rapid replacement in the field. Welding carbide directly to a steel jaw is difficult, can cause thermal cracking, and requires significant downtime to remove and replace. Our bolt-on design reduces maintenance time from hours (or days) to minutes.

Q2: Will a tungsten carbide insert crack under impact?

While carbide is brittle, we select specific high-cobalt (e.g., 11–15% Co) grades and use a stress-relieving arc edge design to absorb impact energy. It is vastly more durable than welded hardfacing in high-abrasion environments.

Q3: Can you match the specific dimensions of my machine’s jaws?

Yes. These are custom-manufactured wear parts. We can manufacture inserts based on your specific OEM part number, physical sample, or precise CAD drawing.

Tungsten carbide jaw arc impact blade with counterbored mounting holes and radiused impact edge, shown as a bolt-on wear insert for demolition and recycling equipment

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