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Product Details:
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| Place of Origin: | China |
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| Brand Name: | Sanxin |
| Certification: | ISO |
| Model Number: | SX1298 |
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Payment & Shipping Terms:
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| Minimum Order Quantity: | 2 |
| Delivery Time: | 5-30days |
| Payment Terms: | T/T,Western Union,L/C |
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Detail Information |
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| Features: | High Hardness,High Impact Resistance | Performance: | Industrial Grade |
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| Purpose: | Hot Forging | Usage: | Production Operation |
| Color: | Metallic Gray | Operatingtemperature: | Up To 600°C |
| Design: | T-shaped Stamping Die | Cavity: | As Request |
| Trs: | >3200 | Chemical Composition: | Tungsten+cobalt |
| Highlight: | Non-Magnetic Carbide Mold Core Insert,HRA 87-92 Hardness WC-Ni Alloy Cavity Block,±0.002mm Precision Tungsten Carbide Die |
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Product Description
| Property | Typical Range | Benefit |
|---|---|---|
| Hardness | HRA 87 - 92 | 3-5x longer life than tool steel |
| Density | 13.96 - 14.9 g/cm³ | High rigidity, excellent wear resistance |
| Grain Size | 1.2 µm (sub-micron) | Superior surface finish capability |
| Flexural Strength | 2000 - 2900 MPa | Good toughness, crack resistance |
| Parameter | Standard Capability | High-Precision Option |
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| Material | WC-Ni Non-Magnetic Alloy | Multiple grades for wear/toughness balance |
| Hardness | HRA 86.9 - 92 | Consistent throughout |
| Magnetic Permeability | < 1.002 | Certifiable per batch |
| Density | 13.96 - 14.9 g/cm³ | Uniform structure |
| Grain Size | 1.2 µm (standard) | Sub-micron available |
| Key Tolerances | ±0.005mm (standard) | ± 0.002mm or better |
| Cavity Profile Accuracy | As per customer drawing | ±0.003mm achievable |
| Surface Finish | Ra 0.4 µm (ground) | Ra 0.1 µm or better (optical polish) |
| Flexural Strength | 2000 - 2900 MPa | Grade-dependent |
| Property | Our Non-Magnetic Carbide Insert | Hardened Tool Steel Insert | Standard Carbide Insert (WC-Co) |
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| Magnetic Permeability | < 1.002 (Non-Magnetic) | > 100 (Highly Magnetic) | 1.5 - 2.0 (Magnetic) |
| Hardness | HRA 87 - 92 | HRC 50 - 55 | HRA 90 - 92 |
| Wear Life | Millions of cycles (3-5x steel) | Moderate | Exceptional |
| Surface Finish Retention | Excellent | Degrades over time | Excellent |
| Corrosion Resistance | Excellent (Ni binder) | Good | Good |
| Ideal Application | Ferrite, medical, electronics molding | General purpose | Not for magnetic-sensitive uses |
| Industry | Application | Why Choose Our Insert |
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| Magnetic Material Molding | Ferrite cores, magnetic polymer components, bonded magnets | Absolute non-magnetic property prevents material magnetization; eliminates magnetic attraction during powder filling |
| Medical Device Manufacturing | Implantable components, diagnostic consumables, MRI-compatible parts | Zero magnetic contamination, cleanroom compatibility, corrosion resistance |
| Precision Electronics | Sensor housings, micro-switches, connector components | Exceptional wear resistance maintains critical cavity dimensions over millions of cycles |
| Optical Component Molding | Lens holders, light guides, precision optical parts | Mirror-finished cavities (Ra <0.1µm) prevent optical defects |
| Powder Injection Molding (MIM/CIM) | Metal and ceramic micro-components | Superior wear resistance for abrasive feedstocks |
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