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Zhuzhou Sanxin Cemented Carbide Manufacturing Co., Ltd

Ceramic Core Injection Mold For Optical Fiber Communication System

Product Details:
Place of Origin: China
Brand Name: Sanxin
Certification: ISO
Model Number: SX0048
Payment & Shipping Terms:
Minimum Order Quantity: 1 piece
Price: Negotiable
Packaging Details: Safety Packing
Delivery Time: 15~45 Days
Payment Terms: L/C,T/T,Western Union
Supply Ability: 10-50000pcs/month
  • Detail Information
  • Product Description

Detail Information

Name: Ceramic Core Injection Mold Usage: Optical Fiber Communication System
Type: Fiber Ceramic Core Mold Color: White
Durability: Long-lasting Advantage: Wear Resistance
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Product Description

Ceramic Core Injection Mold For Optical Fiber Communication System
Optical fiber connectors are essential passive components in fiber optic communication systems, designed to enable precise, non-permanent connections between equipment, instruments, and fiber optic cables. These connectors ensure maximum coupling efficiency of optical energy from transmitting to receiving fibers.
Product Overview
Most fiber optic connectors consist of three primary components: two mating plugs (ferrules) and a coupling sleeve. The ferrules are inserted into fiber ends, while the coupling sleeve provides alignment and typically includes metal or non-metal flanges for secure mounting.
Advanced Manufacturing Process
Ceramic ferrules feature a precise 0.1mm bore with stringent dimensional concentricity requirements. Our ceramic injection molding technology achieves these specifications through a two-stage manufacturing process:
  • Blank manufacturing using nano zirconia powder with yttrium-stabilized treatment
  • Precision grinding to achieve sub-micron accuracy after high-temperature sintering
Enhanced Production Efficiency
Our innovative 1-mold 12-cavity design significantly improves production efficiency compared to traditional 1-mold 6-cavity or 1-mold 8-cavity systems. Performance data from Zhongke workshop demonstrates:
Production Time Reduction: From 17 hours to just 7 hours
Cooling System Efficiency: 12 seconds reduced to 8 seconds (5 seconds with our 6-input 6-output system)
Material Compatibility: Excellent performance with both domestic and imported zirconia materials
Technical Specifications
Our ceramic core injection molds incorporate advanced manufacturing technologies to meet the highest precision standards in optical communications:
  • Nano-zirconia powder injection molding and forming technology
  • Micro-hole forming for 0.125mm inner diameter across 12-15mm length
  • Precision ceramic processing with 0.1μm accuracy tolerance
  • Advanced sintering process control for submicron grain structure
  • Low-loss optical performance: insertion loss ≤ 0.2 dB, return loss ≥ 40 dB
Material Advantages
Zirconia ceramic material offers superior properties for fiber optic applications:
  • Excellent high-temperature thermal stability and insulation properties
  • Lowest thermal conductivity among common ceramic materials
  • Thermal expansion coefficient compatible with metallic materials
  • Superior mechanical properties and structural integrity
  • Enhanced toughness and phase transformation characteristics
Ceramic Core Injection Mold For Optical Fiber Communication System 0
Industry Application
The growing demand for information and communication technology drives the need for high-quality fiber connector ceramic ferrules. Our precision molds enable manufacturers to meet market demands with superior efficiency, consistency, and precision - essential factors for success in the competitive optical communications industry.

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